Custom Battery Packs

Delivering the highest standard of primary and rechargeable custom battery packs to industries

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Designing and delivering quality custom battery packs has been the driving factor of Cell Pack Solutions’ success for over 25 years. In that time, we have developed over 3,000 unique battery pack designs that have endured some of the world’s harshest conditions.

Our UK purpose built factory allows us to design, test, and manufacture under one roof meaning we can deliver on your project every time. With your input, one of our experts will guide you to the perfect battery solution for your application.

Taking your design, budget, timescale & other requirements into consideration; we can advise the best battery chemistry to fit your project. We are experienced in all primary (disposable) and secondary (rechargeable) battery chemistries.

CPS Pack

Battery Chemistries and Industries Served

Working with world leading cell manufacturers we are able to provide the highest standard of custom battery packs with their support. See the table for our most popular Chemistries’ and the partners we work with.

Our custom batteries are used across a wide range of markets including Utilities, Security, Medical, Test & Measurement, Tracking, Oceanographic and Internet of Things (IoT). You can find out more on our Market Sectors page.

To complement our custom battery pack service, we have our Tracer Power range of UN38.3 certified high performance lithium available in 12V and 24V options.

AlkalinePrimaryGP Batteries
Lithium Thionyl Chloride
Nickel Metal Hydride
RechargeableGP Batteries
Lithium Ion
RechargeableTracer Power
Sealed Lead Acid

The Process


Contact us today to discuss your project with one of our experts. We can collaborate and establish your projects specifications; forming a close partnership to achieve your perfect solution.


Using Computer Aided Design (CAD) software, we will create a visual representation of your battery pack, based on your specifications.


One-off prototypes or short runs can be manufactured quickly to evaluate the packs impact in a real-world environment. We use the latest 3D printing technology to develop jigs to ensure constraints are met during production.


Offering flexible scales of production to fit your projects timescale, the production schedule can include short-runs, long-runs and call-off orders.


Being ISO 9001:2015 certified ensures our battery packs are consistently manufactured to high standards and rigorously tested to surpass your expectations.


Our partnership continues throughout your projects’ lifetime with full technical support.

Tell us about your Project

Telling us about your project could not be easier. Fill in our battery pack designer form with your project details and one of our specialists will contact you usually within 1 working day. If you wish to discuss your project instead, please feel free to contact us directly by phone or email for advice.