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Custom Battery Packs

Custom Battery Packs ImageCell Pack Solutions design and manufacture custom battery packs to customers’ specifications. If you need a custom made or bespoke battery pack to match your specifications, we can advise the best possible solution.

Whether your specifications put an emphasis on battery lifetime, power output, physical size, recharge rates or swift manufacturing turnaround, Cell Pack Solutions has the expertise and experience to help you.

Our custom battery packs have been used in many applications such as:

  • Asset Tracking
  • Data Logging
  • Electronic Equipment
  • Emergency Lighting
  • Environmental Monitoring
  • Hydrometers
  • Intrinsically Safe Environments
  • Medical Devices
  • Oceanographic Surveying
  • Security and Access Control
  • Smart Metering
  • Surveillance

Using the latest design technologies and AutoDesk Inventor (Computer Aided Design software), backed by experienced and qualified design and manufacturing engineers, Cell Pack Solutions are able to offer you specialist battery pack design and prototyping services. Our range of over 1500 unique custom battery pack designs to date linked to a large stock of different battery types, components and connectors means that we can offer rapid reaction prototyping and manufacturing. Battery packs are available for short, medium or long production runs to suit customer schedules.

Quality is paramount in manufacture to ensure that battery packs perform to specification and are manufactured in accordance with ISO 9001:2008 accreditation. The in-house battery test capability enables battery life cycle tests to be performed, improve efficiency of the charging of the batteries and also check the quality of packs and cells to make sure they meet required performance standards.

If you wish to read further information about our custom battery packs, please visit any of the specific sections below:

AutoDesk Inventor and Custom Battery Packs Image

Custom Battery Pack Design Service

Our custom battery pack design service has over 1500 designs on file using a variety of battery types, configurations, housings and connectors. These designs are however not always suitable to customers with new and more demanding applications, this... Continue

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Custom Battery Pack Configurations

Custom battery pack configurations describe how individual cells are connected together to create a complete battery pack. The environment in which the battery pack is used and the electrical connection of the individual cells (series or... Continue

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Custom Battery Pack Connectors

Many of the custom battery packs we build have flying leads and connectors. Battery pack connectors are usually specified by our customer to ensure the battery pack is attached correctly to the device with the right polarity. Fitting... Continue

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Custom Battery Pack Shrink Sleeving

On numerous occasions, we have been asked  by many kinds of customers to supply short pieces of shrink sleeving. We have created two tables on this page to help choose the correct shrink sleeve size... Continue